DBC/DCB PCB
DBC/DCB Ceramic Substrate PCB For Portable Cooling Device
DBC/DCB Ceramic Substrate PCB For Portable Cooling Device
DBC/DCB Ceramic Substrate PCB For Portable Cooling Device
DBC/DCB Ceramic Substrate PCB For Portable Cooling Device
DBC/DCB Ceramic Substrate PCB For Portable Cooling Device

DBC/DCB Ceramic Substrate PCB For Portable Cooling Device

Substrate Material: AlN
Board Thickness: 1.5mm+/-10%
Conductor: 100um copper
Solder Mask: N/A
Silkscreen: N/A
Surface Finishing: ENEPIG 3u’’
Application: Portable Cooling Device
Ceramic PCB Capabilities Ceramic PCB Material Prototype Lead Time Mass Production Lead Time
Item1 DCB/DBC Capabilities

Layer Count

1-2 Layers

Max Board Dimension

120mmx180mm

Min Board Thickness

0.254mm

Max Board Thickness

2.0mm

Conductor Thickness

100-600μm

Min Line Width/Line Space

300/300μm

Substrate Type

AI2O3

Substrate Thickness

0.254-2.0mm

Min Hole Diameter

0.25mm (No Via Hole)

Min Hole Spacing

250μm

Min PAD Ring(Single)

0.125mm

PTH Wall Thickness

N/A

Min Solder PAD Dia

0.5mm

Min Soldermask Bridge

Green Oil 130μm; Others 150μm

Min BAG PAD Margin

0.35mm

PTH/NPTH Dia Tolerance

0.075mm

Hole Position Deviation

75μm

Outline Tolerance

Laser: +/-0.13mm

Line Width/Spac Tolerance

±20%

Surface Treatment

OSP/Immersion Gold/Nickel Plated Gold/Immersion Silver/Nickel Plated

Thermal Stress

7.3ppm/k

Item2 Attribute

Brand

CeramTec / GTT / Huaqing / Laird / Maruwa / Rogers / Toshiba

Base Material

AI2O3

Base Material Thickness (exclude conductor)

0.45-3.2mm

Thermal Conductivity

24-170W/mk

Soldermask Type

Aluminum Oxide

Tg Value

800℃

Halogen Free

No

Breakdown Voltage

>15KV/mm

Dielectric Constant (MHZ)

9.4 (1MHz); 9.1 (13GHz)

Water Absorption

≤0.5%

ROHS

Yes

Flammability

Grade A

Thermal Conductivity (W/m.K, or W/m.C)

24-170W/mk

Dielectric Strength

15KV/mm

Wrap & Twist

3%

Prototype(<1m²) Layers Normal Service Expedited Service

DCB/DBC Ceramic PCB

1 Layer

2 - 3 weeks

1.5 weeks

2 Layers

2 - 3 weeks

1.5 weeks

Production Layers Normal Service Expedited service

DCB/DBC Ceramic PCB

1 Layer

3 - 4 weeks

1.5 - 2 weeks

2 Layers

3 - 4 weeks

1.5 - 2 weeks

Portable Cooling Device DBC Ceramic PCB Manufacturing Process-Bestceramicpcb

With the expanding use of VLSI and the growth of SMT, the design of organic laminated PCBs faces considerable difficulties in terms of heat dissipation. This challenge arises from the low thermal conductivity of most conventional PCB materials. However, ceramics offer a compelling solution due to their exceptional thermal properties.

 

Compared to ordinary PCBs, ceramics exhibit a thermal conductivity that is approximately 90 times higher than that of epoxy glass fiber, which is commonly used in traditional PCBs. This high thermal conductivity enables ceramic PCBs to efficiently dissipate heat, making them highly suitable for applications where effective thermal management is essential. By facilitating excellent conduction cooling, ceramic PCBs prevent excessive heat buildup that can adversely affect the performance and reliability of electronic components.

 

DBC Ceramic PCB Specification:

Substrate material:

AlN

Board thickness:

0.56mm+/-0.1mm

Conductor:

100um copper

Solder mask:

N/A

Silkscreen:

N/A

Surface finishing:

ENEPIG 3u’’

Application:

Portable cooling device

Portable Cooling Device Direct Bonding Copper Ceramic PCB Design-Bestceramicpcb
Bioly Electronics is a company that specializes in developing innovative technologies for the life sciences industry. They are planning to design a new electrochemical biosensor for a research project, and they have decided to use a ceramic PCB as the base plate for the biosensor.
At the initial step in the design process was to select the appropriate substrate material for the biosensor. After considering various options, Bioly Electronics chose a double-sided DBC ceramic PCB due to its excellent electrical insulation and high thermal conductivity. The ceramic substrate provides a stable and reliable platform for the biosensor to function on.

Project Challenge:

1.The copper thickness required 300um, it is not easy to plate such thick copper in one time.

2.The copper surface should have good flatness, it is difficult to control especially copper needs to be plated multiple times to achieve 300um.

3. It is a big challengeA to protect the copper surface from scratch during the complex manufacturing process.

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