Soul Ultra-thin Film Ceramic PCB Design For Robot Control System

Soul Ultra-thin Film Ceramic PCB Design For Robot Control System

Substrate material: Al2O3
Board Thickness: 1.0mm
Conductor: 0.1umTi+0.2umPt
Solder Mask: N/A
Silkscreen: N/A
Surface Finishing: N/A
Application: Robot Control System

Item1	Thin Film Capabilities	Special Needs
Circuit layers	1~2 Layers	N/A
Product Unit Size	0.5mmx0.5mm-200mmx200mm	0.25mmx0.25mm
Substrate Thickness Tolerance	≤ ± 10%	±0.02mm
Element Size Tolerance	±0.05mm	±0.03mm
Minimum Line Width@Thickness<3μm	20μm	10μm
Line Width Accuracy	±5μm	±2μm
Forecast Minimum Size Of Gold-tin Solder	100μm*100μm	50μm*50μm
Distance From Wire To Substrate Edge	50μm	min 20μm
Minimum Land Size Around Vias	≥Aperture+50μm	N/A
Front, Back, Multilayer Alignment Accuracy	≤ ± 5μm	± 1μm
Front, Side Alignment Accuracy	≤ 20μm	N/A
Available Cutter Width	0.1, 0.15, 0.2mm	N/A
Cutting Accuracy Of Grinding Wheel	± 50μm	± 20μm
Laser Cutting Precision	± 20μm	N/A
Minimum Hole Diameter	0.5*Board Thickness	N/A
Aperture Tolerance	± 10%	N/A
Solid Hole Diameter	0.075, 0.1mm	N/A

Item2	Attributes	Special Needs
Brand	BSTCeramicPCB	N/A
Substrate type	AlN, Al2O3, Si, Quartz, Glass-ceramic, Diamond, Sapphire	N/A
Substrate Roughness (Ra)	≤0.1μm	≤0.05μm
Coating Type	Metal film, resistive film, dielectric film, functional film, etc.	N/A
Film Thickness Tolerance	±20%	±5%
Resistive film square resistance	10-200	N/A
Resistance value accuracy (laser trimmable)	±0.1%	±0.05%
Resistance value accuracy (no laser trimming)	±5%	±3%
Temperature coefficient of resistance	±25ppm	min±10ppm

Rapid Prototype	Layer	Normal Delivery	Expedited Service
Thin Film Ceramic PCB	1	3-4.5 Weeks	2-2.5 Weeks
Thin Film Ceramic PCB	2	4-6 Weeks	2-2.5 Weeks

Mass Production	Layer	Normal Delivery	Expedited Service
Thin Film Ceramic PCB	1	4-5 Weeks	2-3 Weeks
Thin Film Ceramic PCB	2	4-6 Weeks	2-3 Weeks

Electronics Thin Film Ceramic PCB Manufacturing Process-Bestceramicpcb

Thin film ceramic boards are thin, lightweight, and made of ceramic materials like alumina or aluminum nitride. They have high thermal conductivity, excellent electrical insulation, and low loss tangent. These boards are suitable for high-frequency applications, chemically resistant, and offer precision and stability. They can integrate semiconductor components and provide hermetic packaging for sensitive electronics.

Benefits of thin film ceramic PCB

Small size and fine traces
Low loss tangent
High-frequency performance
Precision and stability
Integration with semiconductor components
Hermetic package
Chemical and corrosion resistance

Customer background:

AutoLine Robotics Corporation specializing in industrial automation solutions and robotic systems for manufacturing and assembly processes. With a focus on efficiency and precision, AutoLine delivers advanced automation solutions to optimize manufacturing operations.

Customer Project Requirements:

Their R&D team was tasked with developing an automated inspection and sorting system for a large-scale manufacturing plant. The project demanded high-precision control systems and sensors for reliable product inspection and sorting in real-time. To meet the precision requirements for the automated inspection and sorting system, AutoLine sought high-performance Thin Film Ceramic PCBs for their control systems and sensors.

Project challenge:

The only challenge was to achieve extremely fine circuit patterns with low dielectric losses to ensure precise signal integrity and accurate data processing. The circuit boards needed to demonstrate high reliability and stability to withstand continuous operation in industrial environments.

Post-Project Outcome:

After receiving the demands of AutoLine, our engineering team draw the layout and circuit design according to their requirements. After getting their approval, we made the samples within 1.5weeks and delivered them out immediately. After install and test the electrics, Autoline Robotics expressed utmost satisfaction with the remarkable performance and reliability of the Thin Film Ceramic PCBs. The successful integration of these advanced circuit boards within their automated inspection and sorting system elevated manufacturing efficiency for their valued clients. Notably, this partnership enabled AutoLine Robotics to expand its range of industrial automation solutions, drawing the attention of new clients in search of advanced and dependable robotics systems.