Thin Film Ceramic Circuit Board Medical Equipment Application

Thin Film Ceramic Circuit Board Medical Equipment Application

Substrate material: 96% Al2O3
Board Thickness: 0.635mm
Conductor: 0.1umTi+0.2mm Pt+3.0um Au
Solder Mask: N/A
Silkscreen: N/A
Surface Finishing: N/A
Application: Medical Equipment

Item1	Thin Film Capabilities	Special Needs
Circuit layers	1~2 Layers	N/A
Product Unit Size	0.5mmx0.5mm-200mmx200mm	0.25mmx0.25mm
Substrate Thickness Tolerance	≤ ± 10%	±0.02mm
Element Size Tolerance	±0.05mm	±0.03mm
Minimum Line Width@Thickness<3μm	20μm	10μm
Line Width Accuracy	±5μm	±2μm
Forecast Minimum Size Of Gold-tin Solder	100μm*100μm	50μm*50μm
Distance From Wire To Substrate Edge	50μm	min 20μm
Minimum Land Size Around Vias	≥Aperture+50μm	N/A
Front, Back, Multilayer Alignment Accuracy	≤ ± 5μm	± 1μm
Front, Side Alignment Accuracy	≤ 20μm	N/A
Available Cutter Width	0.1, 0.15, 0.2mm	N/A
Cutting Accuracy Of Grinding Wheel	± 50μm	± 20μm
Laser Cutting Precision	± 20μm	N/A
Minimum Hole Diameter	0.5*Board Thickness	N/A
Aperture Tolerance	± 10%	N/A
Solid Hole Diameter	0.075, 0.1mm	N/A

Item2	Attributes	Special Needs
Brand	BSTCeramicPCB	N/A
Substrate type	AlN, Al2O3, Si, Quartz, Glass-ceramic, Diamond, Sapphire	N/A
Substrate Roughness (Ra)	≤0.1μm	≤0.05μm
Coating Type	Metal film, resistive film, dielectric film, functional film, etc.	N/A
Film Thickness Tolerance	±20%	±5%
Resistive film square resistance	10-200	N/A
Resistance value accuracy (laser trimmable)	±0.1%	±0.05%
Resistance value accuracy (no laser trimming)	±5%	±3%
Temperature coefficient of resistance	±25ppm	min±10ppm

Rapid Prototype	Layer	Normal Delivery	Expedited Service
Thin Film Ceramic PCB	1	3-4.5 Weeks	2-2.5 Weeks
Thin Film Ceramic PCB	2	4-6 Weeks	2-2.5 Weeks

Mass Production	Layer	Normal Delivery	Expedited Service
Thin Film Ceramic PCB	1	4-5 Weeks	2-3 Weeks
Thin Film Ceramic PCB	2	4-6 Weeks	2-3 Weeks

Medical System Thin Film Circuit Board Manufacturing Process-Bestceramicpcb

Thin film circuit boards have become one of the most crucial aspects of human life. Almost every field involves the use of thin films; this is an undeniable fact in any specific situation. Components of thin film circuitry are primarily made from non-metallic materials, providing high functionality in devices and equipment with various functions.

Thin film technology utilizes microsystem techniques and semiconductors to pave the way for circuit boards on organic or ceramic materials. The unique metal treatment process and excellent flexibility of this special technology distinguish it from printed circuit board techniques. In applications, thin film circuits possess high heat resistance, allowing them to function in situations where metals and polymers are unsuitable.

Customer Project Requirements:

MedTech Imaging Systems recently embarked on developing their next-generation medical imaging equipment, designed to provide highly accurate and detailed imaging for various medical applications. The project demanded a circuit board that could deliver exceptional precision, low noise levels, and signal accuracy, critical to obtaining clear and reliable diagnostic images.

Thin Film Ceramic PCB Application:

To meet the stringent requirements for accurate data acquisition and minimal signal interference, MedTech sought a high-performance Thin Film Ceramic PCB for their medical imaging devices. The Thin Film Ceramic PCB was expected to provide superior electrical performance, ensuring reliable data processing and minimal noise in critical medical imaging applications.

Project Challenges:

The primary challenge was to achieve extremely fine circuit patterns, maintaining low dielectric losses, and ensuring precise signal integrity while handling the high-frequency signals necessary for medical imaging devices. Additionally, the Thin Film Ceramic PCB had to comply with strict medical industry regulations for safety and performance.

Post-Project Outcome:

MedTech Imaging Systems was highly satisfied with the exceptional performance and reliability of the Thin Film Ceramic PCBs. The successful implementation of the circuit boards in their advanced medical imaging devices elevated MedTech's reputation as a pioneer in medical imaging technology. The partnership with us allowed MedTech to innovate and expand their range of medical imaging solutions, further strengthening their position in the medical equipment market.