Thick Film Ceramic PCB For Ozonator

Layer: 2 layers
Substrate material: 96% Al2O3
Board Thickness: 1.0mm+/-10%
Conductor: 10-15um AgPd+Ru
Solder Mask: Green Glass Glaze
Silkscreen: N/A
Application: Ozonator

Item1	Thick Film Capabilities
Layer Count	1-8 Layers
Max Board Dimension	120mm×180mm
Min Board Thickness	0.254mm
Max Board Thickness	2.0mm
Conductor Thickness	7-20μm
Min Line Width/Line Space	125/150μm
Substrate Type	AIN & Si3N4
Substrate Thickness	0.254~1.0mm
Min Hole Diameter	0.10mm
Min Hole Spacing	300μm
Min PAD Ring(Single)	0.25mm
PTH Wall Thickness	8-20um
Min Solder PAD Dia	0.25mm
Min Soldermask Bridge	150μm
Min BAG PAD Margin	0.25mm
PTH/NPTH Dia Tolerance	0.075mm
Hole Position Deviation	75μm
Outline Tolerance	Laser: +/-0.13mm
Line Width/Spac Tolerance	±20%
Surface Treatment	AgPt, AgPd, Au
Thermal Stress	7.3ppm/K

Item2	Attribute
Brand	CeramTec / GTT / Huaqing / Laird / Maruwa / Rogers / Toshiba
Base Material	AI203 / ALN / BeO / SiO2
Base Material Thickness (exclude conductor)	0.45-2.7mm
Thermal Conductivity	24w / 27w / 170w
Soldermask Type	Aluminum Nitride
Tg Value	800℃
Halogen Free	No
Breakdown Voltage	>15KV/mm
Dielectric Constant (MHZ)	9.4 (1MHz); 9.1 (13GHz)
Water Absorption	≤0.5%
ROHS	Yes
Flammability	Grade A
Thermal Conductivity (W/m.K, or W/m.C)	24-170W/mk
Dielectric Strength	15KV/mm
Wrap & Twist	3%

Prototype(<1m²)	Layers	Normal Service	Expedited Service
Thick Film Ceramic PCB	1 Layer	3 - 3.5weeks	1-1.5 weeks
	2 Layers	3 - 4 weeks	1-1.5 weeks
	4 Layers	3 - 4 weeks	1-1.5 weeks
	6 Layers	3 - 4 weeks	1-1.5 weeks
	8 Layers	3 - 4 weeks	1.5-2 weeks

Production	Layers	Normal Service	Expedited service
Thick Film Ceramic PCB	1 Layer	3 - 3.5 weeks	2 - 2.5 weeks
	2 Layers	3 - 4 weeks	2 - 2.5 weeks
	4 Layers	3 - 4 weeks	2 - 2.5 weeks
	6 Layers	4 - 5 weeks	2 - 2.5 weeks
	8 Layers	4 - 6 weeks	2 - 2.5 weeks

What is manufacturing processes of ozonator ceramic PCB

Basic parameter of thick film ceramic PCB

Substrate Material: 96% or 98% Alumina (Al2O3) or Beryllium Oxide (BeO).
Substrate Thickness: 0.25mm, 0.38mm, 0.50mm, 0.635mm (default thickness), 0.76mm, 1.0mm. Custom thicknesses like 1.6mm or 2.0mm are available.
Conductor Layer Material: Silver palladium, gold palladium, or Mo/Mu+Ni (for Ozone).
Conductor Layer Thickness: ≥ 10 microns (um), maximum 20 microns (0.02mm).
Minimum Trace Width and Space (Volume Production): 0.30mm & 0.30mm. 0.20mm/0.20mm possible with increased cost. 0.15mm/0.20mm available for prototypes.
Tolerance for Final Trace Layout: +/-10%.
Gold Wire Bonding: Both gold and silver palladium are suitable for gold wire bonding. Special silver palladium is used for gold wire bonding upon customer request.
Cost Considerations: Gold palladium is significantly more expensive, approximately 10-20 times higher than silver. More resistor values on the same board increase cost.
Soldermask: Available upon request, working temperature >500°C, semi-transparent color.

Air Purifiers Application Ceramic PCB Design-Best Technology

Background:

EMS Electronics is a leading manufacturer of air purifiers, specializing in providing advanced solutions for clean and healthy indoor environments. With a strong focus on technological innovation and customer satisfaction, they have established themselves as a trusted brand in the air purification industry. The customer approached us with a specific challenge related to the electronic components used in their air purifiers. They required a ceramic PCB solution that could withstand the demanding conditions within the purifiers, such as exposure to airborne contaminants, high humidity, and temperature fluctuations. Additionally, they sought to enhance the overall performance and longevity of their air purification systems.

Solution:

By leveraging the benefits of thick film ceramic circuit boards and constant trials, we successfully supported our customer in developing high-performance air purifiers. The integration of advanced filtration technologies, efficient heat dissipation, and customization options enabled the customer to create innovative and reliable air purification systems. The resulting air purifiers offered improved filtration efficiency, enhanced reliability, and optimal space utilization, providing customers with clean and healthy indoor air. As a dedicated PCB supplier, we

As a dedicated PCB supplier, we take pride in delivering solutions that meet the unique needs of our customers.

Result and Benefits:

The use of our thick film ceramic circuit boards has allowed the customer to develop air purifiers that meet the highest standards of performance and reliability. This has resulted in increased customer satisfaction and loyalty. In this year, the EMS engineer and boss came to our factory and discussed the details of this project, such as the end application, the quantity demand and annual output, then placed 30,000 pieces order to us.