Thick Film Ceramic PCB For Scientific Research And Education Machine

Thick Film Ceramic PCB For Scientific Research And Education Machine

Layer: 1 Layer
Substrate Material: 96% Al2O3
Board Thickness: 0.635mm+/-0.1mm
Conductor: 12-15um AgPt
Solder Mask: Greenish Glass Glaze
Silkscreen: N/A
Application: Research and Education

Item1	Thick Film Capabilities
Layer Count	1-8 Layers
Max Board Dimension	120mm×180mm
Min Board Thickness	0.254mm
Max Board Thickness	2.0mm
Conductor Thickness	7-20μm
Min Line Width/Line Space	125/150μm
Substrate Type	AIN & Si3N4
Substrate Thickness	0.254~1.0mm
Min Hole Diameter	0.10mm
Min Hole Spacing	300μm
Min PAD Ring(Single)	0.25mm
PTH Wall Thickness	8-20um
Min Solder PAD Dia	0.25mm
Min Soldermask Bridge	150μm
Min BAG PAD Margin	0.25mm
PTH/NPTH Dia Tolerance	0.075mm
Hole Position Deviation	75μm
Outline Tolerance	Laser: +/-0.13mm
Line Width/Spac Tolerance	±20%
Surface Treatment	AgPt, AgPd, Au
Thermal Stress	7.3ppm/K

Item2	Attribute
Brand	CeramTec / GTT / Huaqing / Laird / Maruwa / Rogers / Toshiba
Base Material	AI203 / ALN / BeO / SiO2
Base Material Thickness (exclude conductor)	0.45-2.7mm
Thermal Conductivity	24w / 27w / 170w
Soldermask Type	Aluminum Nitride
Tg Value	800℃
Halogen Free	No
Breakdown Voltage	>15KV/mm
Dielectric Constant (MHZ)	9.4 (1MHz); 9.1 (13GHz)
Water Absorption	≤0.5%
ROHS	Yes
Flammability	Grade A
Thermal Conductivity (W/m.K, or W/m.C)	24-170W/mk
Dielectric Strength	15KV/mm
Wrap & Twist	3%

Prototype(<1m²)	Layers	Normal Service	Expedited Service
Thick Film Ceramic PCB	1 Layer	3 - 3.5weeks	1-1.5 weeks
	2 Layers	3 - 4 weeks	1-1.5 weeks
	4 Layers	3 - 4 weeks	1-1.5 weeks
	6 Layers	3 - 4 weeks	1-1.5 weeks
	8 Layers	3 - 4 weeks	1.5-2 weeks

Production	Layers	Normal Service	Expedited service
Thick Film Ceramic PCB	1 Layer	3 - 3.5 weeks	2 - 2.5 weeks
	2 Layers	3 - 4 weeks	2 - 2.5 weeks
	4 Layers	3 - 4 weeks	2 - 2.5 weeks
	6 Layers	4 - 5 weeks	2 - 2.5 weeks
	8 Layers	4 - 6 weeks	2 - 2.5 weeks

What is manufacturing process of education ceramic PCB-Best Technology

Using thick film technology, we can put resistor, electric capacity, conductor, semi-conductor, and interchangeable conductor on ceramic board, after manufacturing steps of printing and high temperature sintering. We can make all the resistors with the same value, or different value for different resistor on the same board.

1.Material: Aluminum Nitride/Aluminum Oxide

2.Function: The circuit board itself has the resistance and no need to mount extra resistors.

3.Type: Thick film technology.

4.Custom service available.

Background:

One of our esteemed clients is a renowned research institution dedicated to pushing the boundaries of scientific discovery and promoting experiential learning. They sought to enhance their research and educational equipment by incorporating cutting-edge circuit board technology. The client faced the challenge of developing research and educational equipment with improved functionality, reliability, and versatility. They required circuit boards that could withstand demanding experimental conditions, enable precise signal processing, and support a range of scientific applications.

Project challenge:

Customer don’t have a gerber file, so we draw the drawing for them according to the requirements.

Solution:

To address their requirements, we supplied them with our high-quality thick film ceramic circuit boards. These circuit boards were designed to meet their specific needs, offering exceptional durability, excellent signal processing capabilities, and customizable design options.

By partnering with us and utilizing our thick film ceramic circuit boards, our client successfully enhanced their research and educational equipment, offering students and researchers reliable, high-performance tools. The integration of our circuit boards enabled them to conduct experiments with greater accuracy, explore complex scientific concepts, and provide hands-on learning experiences.

This case study demonstrates our commitment to delivering superior ceramic circuit board solutions that empower research and education institutions to advance scientific knowledge and foster innovation.

Result and Benefits:

Customer is amazed at our effective One-stop service, and finally we won many orders from this customer and now we have established the long relationship with them.