Industry Knowledge

What is the Difference Between HTCC and LTCC Ceramic PCB

Co-fired multi-layer ceramic substrate PCB is made by several single-layer substrates by lamination, hot pressing, degreasing, sintering and other processes. Due to it can be made into multi-layer circuits, it has higher density traces and longer interconnect length. It can be shortened as much as possible and improve the assembly density and signal transmission speed, so as to meet the requirements of circuit miniaturization, high density, multi-function, high reliability, high speed and high power. Among them, the co-fired multi-layer ceramic substrate gradually used in high-power device packaging because it can be burned into electrode materials, substrates and electronic devices at one time to achieve a high degree of integration.

 

The co-fired multi-layer ceramic PCB is widely used in high-power devices, especially in the 3rd generation semi-conductors because of its excellent thermal conductivity, low CTE (coefficient of thermal expansion), good mechanical strength.

 

What is Co-fired Ceramic PCB?

Multilayer ceramic substrate technology originated from the development of the American Radio (RCA) company in the late 1950s, and the current basic process technology (sheet manufacturing technology with the casting method, through hole formation technology and multilayer lamination technology) has been applied at that time. The main computer circuit board multilayer substrate commercialized in the early 1980s was co-fired with alumina insulation and conductor materials (Mo, W, Mo-Mn) at 1600°C, that is, high temperature co-fired ceramics (HTCC). With the development of communication to high frequency and high speed, in order to achieve low loss, high speed and high-density packaging, low temperature co-fired ceramics (LTCC) came into being. Today we will learn the difference between HTCC and LTCC.sd 

What is Difference Between HTCC and LTCC?

Though HTCC and LTCC like a couple of co-twins, they still have some differences in some aspects.

 

1. Conductor material difference

In order to ensure high sintering density under low temperature co-fired conditions, amorphous glass, crystallized glass, and low melting point oxides are usually added to the components to promote sintering during the LTCC manufacturing. Glass-ceramic composite material is a typical low-temperature co-fired ceramic material. The conductors used are highly conductive materials (such as Ag, Cu, Au and alloys, such as AG-PD, AG-PT, AU-PT, etc.).

 

High temperature co-fired ceramic materials are mainly alumina, mullite and aluminum nitride ceramics, HTCC ceramic powder does not add glass material. And the conductor paste is made of tungsten, molybdenum, manganese and other high melting point paste.

Ceramic PCB Ceramic Substrate Conductor
Material Sinter Temp/C Material Melting Point/C
LTCC PCB

Glass/Ceramic Composite

Crystal Glass

Crystal Glass/Ceramic Composite

Liquid-phase Sintered Ceramics

900-1000 Cu 1083
Au 1063
Ag 960
Ag-Pd 960-1555
Ag-Pt 960-1186
HTCC PCB

Alumina Ceramic

Mullite Aluminum Nitride

1600-1800 Mo 2610
W 3410
Mo-Mn 1246-1500

 

2. Sinter temperature difference

The manufacturing processes of HTCC and LTCC are basically the same, we can call them a couple of co-twins. The typical process includes casting, cutting, punching, filling, printing, hot pressing, sinter and so on. Due to the selection of different materials to make the sintering temperature is different, HTCC is generally sintered at high temperature above 1500°C, and LTCC sintering temperature is generally below 1000°C.

 

3. Application difference

LTCC uses Au, Ag, Cu and other metals with high conductivity and low melting point as conductor materials. Due to glass ceramics have low dielectric constant and low loss performance at high frequency, makes LTCC a very suitable for application in RF, microwave and millimeter wave devices.

Application Specific Product
Module Front-end Module
Receiving Module
Automotive Power Control Module
Package/Substrate PA Module
Surface Wave Device Packaging
SMD BRF
LPF
Coupler
Duplexer
Antenna

 

However, because of the high sintering temperature of HTCC, it can’t use gold, silver, copper and other low melting point metal materials like LTCC, must use tungsten, molybdenum, manganese and other refractory metal materials. This kind of materials features in low conductivity, will cause signal delay and other defects in some aspects. So, it is not suitable for high-speed or high-frequency micro-assembly circuit substrate. But HTCC substrate has the advantages of high structural strength, high thermal conductivity, good chemical stability and high wiring density, so it has a wide application prospect in high-power micro-assembled circuits. Below is a performance table of HTCC and LTCC.

Item HTCC LTCC
Material Alumina, AlN, Mullite Crystaline Ceramics, Alumina, SiO
Sinter Temp 1500-1800℃ 850-900℃
Conductor W, Mn, Mo Au, Ag, Cu, Pt
Thin Layer Resistance 8-12mΩ/cm 3-20mΩ/cm
Dielectrical Constant 8-10 5-8
Resistance Not Available 0.1Ω-1Ω
Sintering Shrinkage Rate (X,Y) (12-18)% (12.0+/-0.1)%
Sintering Shrinkage Rate (Z) (12-18)% (17.0+/-0.1)%
Line Width 100um 100um
TH Diameter 125um 125um
Metal Layer 8 or 63 33
Thermal Conductivity 180-200W/m.k 2-6W/m.k

 

Above all are the introduce of HTCC PCB and LTCC PCB, hope this can make you sense the differences between them. Welcome to contact us if you have other questions.

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